The ONEexchange software primarily stands for intelligent data exchange between production planning and production. It is a modular software system that gives you the opportunity to make your day-to-day production more efficient.

All planning processes are presented transparently and enable you to produce more economically. By recording process data and individual reporting, your production can be analyzed and optimally adjusted.

Your advantages with the ONEexchange system

  • Transparent presentation of planning processes
  • Continuous, digital production data transfer
    to the operator (MES)
  • Batch- and time-oriented display
    historical process data (MDE)
  • Statistical functions
  • Data transfer and transfer of existing
    MES/ERP systems and automation systems
  • future-proof interfaces such as OPC UA

To analyse your demand for ONEexchange modules, we visit your machine and planning landscape together with you. This enables us to determine exactly which components of ONEexchange are required and to give you a well-founded recommendation tailored to your needs.

ERP Interface

Interface
Interface

Interface

This module serves as interface between your planning world and ONEexchange.
The exchange between these systems always takes place in both directions. The advantage: The double entry or maintenance is omitted and all information is available to you at all times. The exact design of the interface will be matched exactly to your requirements.

Machine interface

Connect
Connect

Connect

The CONNECT module is mainly used as information interface to the machine in modern machine parks.
CONNECT works bi-directional reading and writing and is independent of the hardware of the machine controller due to the OPC technology.

Order handling

Order
Order
Setup
Setup
Setup Step
Setup Step

Order

With the ORDER module you can create machine orders in no time at all. To give you a clear overview of your production, the current order status and quantities are displayed transparently.

In combination with the SETUP and SETUP-STEP modules, a machine movement program can be transmitted to the machine and started together with the job. Individual jobs can be prioritized and released for the machine operator.

This completely eliminates the need for manual input, which prevents inadvertent incorrect input by the operating personnel. In addition, this method saves you a lot of time and reduces your scrap quantities. This provides a clear competitive advantage, especially for many product changes.

Setup

In order to optimize the workflow, machine control programs were to be managed centrally in a modern production facility.

The ONEexchange module SETUP manages machine control programs and start parameters and can transfer the desired target values for continuous processes to different machines. In combination with the CONNECT module, a machine is configured by the operating personnel of the system at the push of a button. Tiresome manual transmission of control parameters is no longer necessary.

Screenshot One Exchange - Rezept Listen Interface

Setup Step

The SETUP-STEP module has been developed to supplement the SETUP module. This controls your batch processes using defined step chains.

Data acquisition

Store
Store
Datagate
Datagate
Terminal
Terminal

Store

With the aid of appropriate sensors and the STORE module, the silo levels in your warehouse can be monitored and logged.
In combination with the CONNECT module, it is possible to read out the current status of silos, so that this important information provides information about the periods in which the individual raw materials were used up.

Datagate

DATAGATE is an extensive module of the ONEexchange system. Our philosophy at DATAGATE: Reproducibility and documentation of your production. Reproducibility and documentation of production are becoming increasingly important in international competition. Only those who continuously monitor their production and analyse and improve production processes can survive in tougher competitive situations.

The DATAGATE module can archive the following types:

  • Analog values (e.g. temperatures, pressures,...)
  • Binary values (events, alarms)

DATAGATE offers the following tools, among others:

  • Online and historical trend
  • Online and alarm history
  • Events of the production facilities
  • Reports such as shift protocols, instantaneous values...
  • Batch-related recording
  • Statistics
  • Saving of any configurations (template system)

Your process data is archived in a standardized SQL database. This lays the foundation for smooth communication with other systems in your company. The DATAGATE module integrates seamlessly into the IT structure of your company through open interfaces of the ONEexchange system and can thus be connected to your existing MES/ERP systems.

DATAGATE is developed in object-oriented Java, has a client-server architecture and grows with your requirements.

Translated with www.DeepL.com/Translator

Terminal

The TERMINAL module is preferably used as software for a terminal in older machine parks. It serves as an information interface and has all relevant data that are crucial for efficient production. You can also make entries.
On request, we offer you the appropriate input hardware if no existing devices can be used.

Evaluation and analysis

OEE
OEE
CPK
CPK
Sample
Sample
Change Log
Change Log

OEE

Overall Equipment Effectiveness (OEE) is an indicator for the value added of a plant. The productivity of your plant is displayed transparently with this module.

The OEE module provides an overview of the utilization and availability of your machinery. You can view the current status of the machines at any time and also create time- or order-related evaluations. The tabular analysis shows whether a plant has produced efficiently.

The systems of BSG are set up for this purpose in such a way that the greatest possible automation is achieved when recording the system states. This minimizes manual input by operating personnel.

CPK

This module analyses whether a production has been carried out efficiently. You can transfer the samples directly from monitoring so that statistical evaluations are available at the touch of a button.

Sample

The SAMPLE module records samples.
This enables you to check whether the quality specifications you have specified have been met and to document them at the same time.

Change Log

Manual interventions in the form of setpoint changes are logged with the CHANGE-LOG module. Possible wrong decisions are therefore easy to see. You can obtain an overview of changed values on an order-related or random basis.

In connection with the system status and the fault messages, it is possible to evaluate these input changes.

As an option, the reliable assignment of manual interventions can be implemented via an RFID system.

Maximum flexibility at all times

Due to the modular software architecture, ONEexchange can be individually configured and expanded at any time. Regardless of whether you want to control a machine or an entire system. This ensures maximum flexibility for users.

For you, this means that the individual modules can be assembled individually - tailored to your planning and machine world.

Of course, a minimum structure of ONEexchange is also possible. With just a few modules it is already possible to make your machine activity more efficient.

Integration into the existing infrastructure

If you already have an MES and/or ERP system, you can exchange data via defined interfaces. Even existing automation systems can be integrated within a defined framework. This means that data does not have to be entered several times, but can simply be transferred from other systems or transferred to other systems. ONEexchange thus ensures seamless data exchange between the production and management levels.