Increase plant efficiency

Holistic optimization of your production

Accelerate your digital transformation by optimizing assets to run safer, greener, longer and faster.

Request a free consultation

Effiziente Automatisierung und Digitalisierung Ihrer Produktion mit ONEexchange

Over 2,500 digitized machines and production systems

Lean and efficient production

Production inefficiency and shortage of skilled workers threaten companies

Inefficient production can lead to low productivity, longer lead times, and higher costs, especially when many workers are needed who can hardly be absorbed by the shortage of skilled workers.

High waste rate eats up many resources

If production processes are not optimized, this can lead to a high waste rate, which means that many goods produced do not meet quality standards and therefore cannot be sold.

Long delivery times drive customers into the arms of the competition

Do you have full order books, but your on-time delivery performance is falling and resource planning is becoming a challenge? Often the entire order processing has not grown with you.

Say goodbye to inefficient production

We rely on modern production systems and use our expertise to put you on the path to a successful digitalization and automation concept.

Automation und Bedienoberfläche in einem gemeinsamen Konzept mit ONEoperate

More productivity

Continuous production due to less unnecessary downtime

Our overall automation is easily expandable and specially designed for continuous production processes without unnecessary production downtime. This allows you to carry out maintenance work with minimal downtime to ensure continuous production and thus achieve greater efficiency and productivity.

Simple operation

Less dependence on employees due to uniform and intuitive operation

Companies often suffer from a shortage of skilled workers and the expert knowledge of operators can become a bottleneck resource. Thanks to the intuitive and simple operability, every operator can operate every machine intuitively and quickly share knowledge with new employees.

Vom Spezialisten zum Allrounder: Jeder Mitarbeiter beherrscht jede Maschine

Transparente, grafische Darstellung aller Produktionsanlagen

More machine capacity optimization

Transparent overview of the entire production - at any location

Often, there is one operator per plant who has to constantly monitor the machine status. This gives him less time for more important tasks and there are many employees who are on permanent standby.

Our transparent overview of the entire production on all devices makes it possible to recognize system statuses at a glance, which leads to faster elimination of downtimes and system errors.

"Automation is not just a trend, but an opportunity for companies to increase productivity, reduce costs and improve their competitiveness. As experts in automation, we know how important this is for our customers. That's why we support them with individual solutions that are perfectly tailored to their needs."
Felix Schlesinger, Automation Expert
since 2006 at BSG
"We know that digital production is the key to success in the modern business world. In digitizing production, we use the latest trends and technologies to ensure that our customers are always up to date."
Stefan Kaubisch, Automation Expert
since 1996 at BSG
"I work closely with various disciplines, including engineers, technicians and manufacturing staff, to seamlessly integrate the electronic aspects of production. I always make sure that safety standards are met and that the electronic systems function reliably and efficiently."
Benita Wollenberg, Electronics Technician
since 2022 at BSG
"We also face the challenge of skilled labor shortage and are constantly searching for new, suitable talents. To help you mitigate this challenge in the future, we automate and digitize our customers' productions. This ensures efficient production even in the absence of skilled labor. Unlocking sustainable growth potentials."
Rainer Merissen, CEO
since 1995 at BSG

Simple data transmission

Media breaks adé: Optimized production processes without Excel chaos

Correct and up-to-date data - without countless Excel lists. Incorrect entries can occur at all transfer points where information is transferred manually.

We bring together previously separate sources of information in order to exploit optimization potential. For a seamless bridge between the skills of business planners and plant operators in production.

Less downtime

Continuous production independent of downtime

Manual processing of orders on paper is a thing of the past, as they are now set up digitally from a central location.

Thanks to the implementation of IoT technologies, continuous production can be ensured, regardless of server system failures and maintenance. The ability to perform maintenance and changes during operation reduces long downtimes.

Lückenlose Erfassung von Anlagendaten und Aufzeichnung von Parameter-Änderungen

Schneller Zugriff auf alle Anlagendetails

All in one place

Unnecessary work is eliminated by centralizing the really important data

Previously, work preparation had to be done manually and orders were processed by hand on paper, which was error-prone and took a lot of time.

With the integration of production processes into a digital system, work preparations are set centrally for all systems. The one-time entry of data minimizes the susceptibility to errors.

Your path to your customized turnkey
solution

Customized demand analysis

Your plants, machines, employees and processes are individual. Together we take a look at the material and information flows involved. This allows us to analyze the entire process. What are your goals? What benefits do you expect? What does Industry 4.0 mean for you?

Most people still find it difficult to define this word. Naturally, this makes it even more difficult to develop a clear vision of what your own, digital plant of the future should look like. We can help you with this!

Mitarbeiter von Bruckmann Steuerungstechnik

Your personalized master plan

Based on the conducted needs and potential analysis, in the second step, we create a clearly structured action plan. This plan aims to increase your company's competitiveness.

With the combination of your key figures, our industry experience from recent years and your growth forecast, we develop a future-proof overall concept. We do not sell you a one-fits-all system, but a turnkey solution tailored exactly to your needs. Therefore, analysis and consulting are the most important points.

We implement your new overall concept

Based on our systems, we develop applications that precisely meet your needs and are tailored to your specific plant(s). The commissioning is carried out by our experienced employees who have been involved in numerous commissioning projects and approach your production with passion.

Employee training

Together with you, we conduct multiple tests of the new systems in live operation and provide intensive training to all operators until they can operate the systems with ease. The user-friendly and intuitive interface will make it easy for your employees to start working with the new systems right away.

3 a.m. and production is down?

Even after the implementation, we are by your side. Through our 24-hour hotline, we are available to assist you at any time. We provide uncomplicated service without maintenance or support contracts and without any holding costs. Our dedicated support team is ready to address any issues or concerns you may have and provide timely solutions to ensure the smooth operation of your Greenfield project. Your satisfaction and success are our top priorities.

So why are we so sure that we can do this?

With us, automated production finally becomes simple

"We’ve been around for a while: Since our founding in 1995, BSG has been developing solutions with our experienced team of developers to continuously improve our customers' production processes. We are the seasoned partner by your side – and we’ve overcome every challenge."

Rainer Merissen

Managing Partner

since 1995 at BSG

250+ companies worldwide trust BSG to improve their production

Read success stories →

"The collaboration with BSG was a complete success. Thanks to the investment in the systems, our production now runs smoothly. Outdated control systems were more prone to errors. Thanks to the competent staff at BSG, this is now a thing of the past at Jowat Corporation."

Martin Lamberg, VP Manufacturing

Jowat Corporation

"Providing customer-specific sorting solutions with the highest level of purity and quality requires utmost precision in all processes and workflows. BSG's integrated control and automation solutions play a crucial role here, ensuring process security and flexibility."

Lars Ruttmann, Managing Partner

Sortco GmbH & Co. KG

Fully automated production. Get started today.