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Efficient automation and digitalization of your production

Set your data transmission to autopilot

With ONEexchange you experience more efficient production performance through company-wide information transfer without data loss.
Request a free consultationEffiziente Automatisierung und Digitalisierung Ihrer Produktion mit ONEexchange

Over 2,500 digitized machines and production systems

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Say goodbye to manual data transfer and information gaps

  • Our set-up times are extremely long

    Replace the tedious question of which order makes sense in which sequence in order to optimize set-up times. 

    We have to hand over orders manually

    Replace error-prone order entry by operators at the machine.

    We are struggling with the lack of trained staff

    Replace the expert knowledge of individual operators and make yourself independent of the shortage of trained personnel.

  • We have a high loss of material

    Replace the unintentional loss of material, incorrect storage or wasteful use.

    All information can be found elsewhere

    Replace information gaps with incompatible systems and a lack of digitalization in production.

    We are trapped in routine activities

    Replace time-consuming work preparation with inadequate data transfer.

Our set-up times are extremely long

Replace the tedious question of which order makes sense in which sequence in order to optimize set-up times. 

We have to hand over orders manually

Replace error-prone order entry by operators at the machine.

We are struggling with the lack of trained staff

Replace the expert knowledge of individual operators and make yourself independent of the shortage of trained personnel.

We have a high loss of material

Replace the unintentional loss of material, incorrect storage or wasteful use.

All information can be found elsewhere

Replace information gaps with incompatible systems and a lack of digitalization in production.

We are trapped in routine activities

Replace time-consuming work preparation with inadequate data transfer.

Simplify your information flow for future-proof production

We revolutionize your production by providing our customizable ONEexchange modular system that automates and digitizes your machines, production lines and plants, creating a highly efficient and transparent production.

Medienbrüche reduzieren mit ONEexchange
Data centralization

Bye-bye Excel chaos: Reduce media breaks

No more unnecessary media breaks, no more paper documentation, no more misunderstandings. With our solution, communication between the planning level and the operators becomes seamless and efficient.

With ONEexchange, your operators have access to the latest data and instructions at all times, directly on their digital devices.

Consistent information

Seamless recording of plant data and recording of parameter changes

We create transparency and traceability in your production process through seamless recording. Changed parameters are immediately traceable for you at any point. You can quickly identify potential problems, analyse trends and maximize the efficiency of your systems.

Lückenlose Erfassung von Anlagendaten und Aufzeichnung von Parameter-Änderungen
Automatisierung und Digitalisierung der Produktionen durch AGVs und Förderwege
Intuitive operation

More efficiency through precise material handling and error-free transport

Imagine how much time and resources you could save if material transportation in your production chain ran smoothly. With ONEexchange, you can be sure that the right material is in the right place at the right time. 

The movement, departure and arrival of goods is digitized and can be prioritized precisely. Raw materials are fed fully automatically at the touch of a button via conveyor routes and AGVs.

Everything at a glance

Permanent overview of material stocks and optimization of storage capacities

No unnecessary stock space, no bottlenecks, no excess stock. Our solution allows you to precisely manage and use your resources.

You receive detailed insights for planning orders, replenishment management and just-in-time delivery to minimize unnecessary warehousing costs.

Permanenter Überblick über Materialstände und Optimierung von Lagerkapazitäten
Produce more efficiently

You work less.
Your machines work more.

Finally reduce production costs

How can you save money? You can save valuable costs by using personnel and materials more efficiently.

Centralized management of all information

Where can you find what? By consolidating all data, you can find all information in one place and place orders in a central system that is accessible to everyone.

Less waste, more product

How do we produce more efficiently? Data-based planning of orders and materials shortens set-up times and optimizes material transport.

Request a free consultation
Individually configurable packages

One platform. 
All information.

We know that you and your plant are different from others. Every production facility has different requirements and needs. Our individual function packages can be individually tailored to your planning and machine environment.
Automatisierung und Digitalisierung der Produktionen

Order management

The "Order management" configuration tool seamlessly converts planning orders into machine-compatible orders and thus optimizes your production processes. Use the instruction editor to create detailed instructions, assign machine-related parameters and determine raw materials for efficient material utilization. The finished machine order is sent directly to the machine and executed immediately.

Logistic

The "Logistics" function package in ONEexchange enables the efficient coordination of logistics in production environments by managing transport orders. For example, self-propelled warehouse robots can be used to seamlessly organize and optimize the transport of materials and products.

Work instructions

This innovative solution enables the precise planning and execution of specific tasks on different sections of the system, even before actual production begins. The functionality is as efficient as it is user-friendly: multiple tasks that need to be carried out on specific sections of your system can be planned, saved and executed with ease.

Machine availability

The "Machine availability (OEE reporting)" function package in ONEexchange records the availability of a machine or production line and enables a detailed analysis of the availability data. As soon as a downtime occurs, the operator is prompted on the control panel/HMI to enter a downtime type in a special mask. Based on these entries, ONEexchange then generates the OEE availability report for the respective machine.

Datagate

Datagate is our powerful functional package based on the integration of automation and IT technologies to optimize the efficiency and control of your production processes. This innovative tool enables seamless and real-time data recording, which not only provides you with detailed insights into your production, but also the ability to detect and analyze deviations at an early stage.

Note

The "Note" function package in ONEexchange makes it possible to comment on each data record in the system with entries. These comments can be retrieved either globally or per record, or for a specific time range of an order. This simplifies the documentation, communication and tracking of information within the system.

Changelog

The "Changelog" function package in ONEexchange provides a comprehensive record of all changes made to parameters and manipulated variables on the BSG-HMI or BSG-Visu. This detailed logging includes the value, time and logged-in user of each change. The information can then be viewed in a clear table, allowing transparent tracking and analysis of the adjustments made.

Samples

The "Samples" function package in ONEexchange enables samples to be taken from a container that currently contains a batch and several sample tests to be carried out for each sample. This serves to document and evaluate product quality during the production process.

Track & Trace

The "Track and Trace" function package in ONEexchange enables comprehensive documentation and evaluation of material movements within a system. A typical use case is, for example, the tracking of quantities and batches of raw materials for a product within a production order.
So why are we so sure that we can do this?

With us, automated production finally becomes simple

"We’ve been around for a while: Since our founding in 1995, BSG has been developing solutions with our experienced team of developers to continuously improve our customers' production processes. We are the seasoned partner by your side – and we’ve overcome every challenge."

Portrait Rainer Merissen Geschäftsleitung
Rainer Merissen
Managing Partner
since 1995 at BSG

250+ companies worldwide trust BSG to improve their production

Read success stories →

"The collaboration with BSG was a complete success. Thanks to the investment in the systems, our production now runs smoothly. Outdated control systems were more prone to errors. Thanks to the competent staff at BSG, this is now a thing of the past at Jowat Corporation."

Martin Lamberg, VP Manufacturing
Jowat Corporation

"Providing customer-specific sorting solutions with the highest level of purity and quality requires utmost precision in all processes and workflows. BSG's integrated control and automation solutions play a crucial role here, ensuring process security and flexibility."

Lars Ruttmann, Managing Partner
Sortco GmbH & Co. KG
Get started now

Your personal ONEexchange project starts here

We are happy to customize our solution to your specific needs.

Integration of all your machines 
Integration of order and production data from ERP and MES
Personal onboarding including instruction materials
Regular meetings for training and individual configuration
Individual project implementation by highly experienced developers
The solution is scalable at all times
24/7 service 365 days a year

Your solution for maximum production efficiency. Get started today.

Request a free consultation
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