Efficient automation and digitalization of your production
Set your data transmission to autopilot
With ONEexchange you experience more efficient production performance through company-wide information transfer without data loss.
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Over 2,500 digitized machines and production systems
Say goodbye to manual data transfer and information gaps
Simplify your information flow for future-proof production
We revolutionize your production by providing our customizable ONEexchange modular system that automates and digitizes your machines, production lines and plants, creating a highly efficient and transparent production.
Data centralization
Bye-bye Excel chaos: Reduce media breaks
No more unnecessary media breaks, no more paper documentation, no more misunderstandings. With our solution, communication between the planning level and the operators becomes seamless and efficient.
With ONEexchange, your operators have access to the latest data and instructions at all times, directly on their digital devices.
Consistent information
Seamless recording of plant data and recording of parameter changes
We create transparency and traceability in your production process through seamless recording. Changed parameters are immediately traceable for you at any point. You can quickly identify potential problems, analyse trends and maximize the efficiency of your systems.
Intuitive operation
More efficiency through precise material handling and error-free transport
Imagine how much time and resources you could save if material transportation in your production chain ran smoothly. With ONEexchange, you can be sure that the right material is in the right place at the right time.
The movement, departure and arrival of goods is digitized and can be prioritized precisely. Raw materials are fed fully automatically at the touch of a button via conveyor routes and AGVs.
Everything at a glance
Permanent overview of material stocks and optimization of storage capacities
No unnecessary stock space, no bottlenecks, no excess stock. Our solution allows you to precisely manage and use your resources.
You receive detailed insights for planning orders, replenishment management and just-in-time delivery to minimize unnecessary warehousing costs.
Individually configurable packages
One platform. All information.
We know that you and your plant are different from others. Every production facility has different requirements and needs. Our individual function packages can be individually tailored to your planning and machine environment.
Order management
The "Order management" configuration tool seamlessly converts planning orders into machine-compatible orders and thus optimizes your production processes. Use the instruction editor to create detailed instructions, assign machine-related parameters and determine raw materials for efficient material utilization. The finished machine order is sent directly to the machine and executed immediately.
Work instructions
This innovative solution enables the precise planning and execution of specific tasks on different sections of the system, even before actual production begins. The functionality is as efficient as it is user-friendly: multiple tasks that need to be carried out on specific sections of your system can be planned, saved and executed with ease.
Datagate
Datagate is our powerful functional package based on the integration of automation and IT technologies to optimize the efficiency and control of your production processes. This innovative tool enables seamless and real-time data recording, which not only provides you with detailed insights into your production, but also the ability to detect and analyze deviations at an early stage.
Changelog
The "Changelog" function package in ONEexchange provides a comprehensive record of all changes made to parameters and manipulated variables on the BSG-HMI or BSG-Visu. This detailed logging includes the value, time and logged-in user of each change. The information can then be viewed in a clear table, allowing transparent tracking and analysis of the adjustments made.
Track & Trace
The "Track and Trace" function package in ONEexchange enables comprehensive documentation and evaluation of material movements within a system. A typical use case is, for example, the tracking of quantities and batches of raw materials for a product within a production order.
Logistic
The "Logistics" function package in ONEexchange enables the efficient coordination of logistics in production environments by managing transport orders. For example, self-propelled warehouse robots can be used to seamlessly organize and optimize the transport of materials and products.
Machine availability
The "Machine availability (OEE reporting)" function package in ONEexchange records the availability of a machine or production line and enables a detailed analysis of the availability data. As soon as a downtime occurs, the operator is prompted on the control panel/HMI to enter a downtime type in a special mask. Based on these entries, ONEexchange then generates the OEE availability report for the respective machine.
Note
The "Note" function package in ONEexchange makes it possible to comment on each data record in the system with entries. These comments can be retrieved either globally or per record, or for a specific time range of an order. This simplifies the documentation, communication and tracking of information within the system.
Samples
The "Samples" function package in ONEexchange enables samples to be taken from a container that currently contains a batch and several sample tests to be carried out for each sample. This serves to document and evaluate product quality during the production process.
So why are we so sure that we can do this?
Produce faster and smarter
with zero mistakes.
We haven't just been around since yesterday: At BSG, we have been developing solutions with our experienced team of developers to continuously improve our customers' productions since we laid the foundation stone in 1995. We are the experienced partner at your side - and have already mastered every challenge.
1995
Founding
> 18
Countries worldwide
> 200
Customers
> 2.500
Digitized and automated machines
Digitize or stagnate?
Over 2,500 customers have already made their choice.
Read our success storiesGet started now
Your personal ONEexchange project starts here
We are happy to customize our solution to your specific needs.
Integration of all your machines
Integration of order and production data from ERP and MES
Personal onboarding including instruction materials
Regular meetings for training and individual configuration
Individual project implementation by highly experienced developers
The solution is scalable at all times
24/7 service 365 days a year