Old machines with new power

Update machines quickly and cost-effectively with a retrofit

Find out how retrofitting systems or machines not only reduces costs and increases efficiency, but also extends their service life.

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Over 2,500 digitized machines and production systems

Outdated productions burn money

A lot of downtime, no replacement components

The existing electrical equipment often no longer meets the required state of the art and safety standards. The procurement of spare parts is difficult and often no longer possible.

Old machines can't keep up

If your old machines can no longer keep pace with requirements, you are facing major challenges. Outdated control systems are more prone to errors and can lead to long downtimes.

Dependence on individual employees

The operation of changing systems is error-prone and the training of new employees is time-consuming. As a result of fluctuation (eg. due to age), know-how about the existing plants is leaving the company.

Give your machine a new life

Retrofitting is particularly suitable for machines where the mechanics make up the majority of the costs. Often, the control system of such a plant is outdated, while the mechanics are still in excellent condition.

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Intuitive operation

Unified operation without mistakes

By renewing the control system as well as the operating structure with our modern, customizable ONEoperate operating concept, we achieve more efficient system operation and minimize operating mistakes.

In addition, the plant can be integrated into other systems by means of bus technology in order to record and archive important production and manufacturing data.

All in one place

Well structured control panel

Integration of all aggregates of a production plant in ONEoperate eliminates the need for additional operator terminals. This creates the technical framework for recording and archiving important production and manufacturing data. Employees can operate the plants with just the push of a button.

The plant thus becomes a central control panel to which the operator has faster access to all plant components, parameters and process variables. This significantly speeds up the response to certain events and optimizes the workflow.

Mitarbeiter Operator Maschine Anlage ONEoperate

Mitarbeiter BSG Klemmkasten Schaltschrank Verdrahtung

Maximum productivity

Minimum downtime

An on-site implementation takes place with minimal downtime of your plant and the availability of replacement components is ensured for a long time after a plant modernization.

Our retrofit service also improves product quality through permanent monitoring and increases system availability by reducing machine downtime.

"I am fascinated by how small changes bring an enormous increase in efficiency for our customers. Often the potential for optimization is already hidden in the existing equipment. Through retrofit measures and targeted upgrades, we can unlock this potential and achieve impressive results."
Thomas Drechsler, Vertrieb
since 2000 at BSG
"Through targeted programming and technical adjustments, we transform older plants into modern, high-performance systems. It is a challenging and exciting task to add new functions to the existing controls. As a PLC programmer, my goal is to explore the limits of what is possible."
Michael Wierz, PLC Programming
since 2002 at BSG
"It's amazing how small changes to circuits and cabling can make a big difference in equipment performance and reliability. Every cable has a direct impact on the performance of the plant."
Benita Wollenberg, Electronics Technician
since 2022 at BSG
"We've heard some horror stories. We set ourselves apart from cheaper providers by offering our customers comprehensive service from start to finish. This not only saves them time and money, but they can also rely on support from our experts."
Rainer Merissen, CEO
since 1995 at BSG

Your path to your customized turnkey
solution

Customized demand analysis

At the beginning of the cooperation we structure the given information: What are your goals? What benefits do you expect? What is the status of your machine? What are the requirements of your machine? Together, over a cup of coffee and an inspection of your machine(s), we find out what your pain points are and what is really important to you.

Mitarbeiter von Bruckmann Steuerungstechnik

Your personalized master plan

In the second step, we develop a clearly structured action plan based on the requirements analysis. This is aimed at increasing your competitiveness as a company. With the combination of your key figures, our industry experience from recent years, we develop a future-proof retrofit concept. We do not sell you a one-fits-all system, but a turnkey solution tailored exactly to your needs. Therefore, analysis and consulting are the most important points.

We are implementing your new retrofit concept

Based on our systems, we develop applications that precisely meet your needs and are tailored to your specific plant(s). The commissioning is carried out by our experienced employees who have been involved in numerous commissioning projects and approach your production with passion.

Employee training

Together with you, we conduct multiple tests of the new systems in live operation and provide intensive training to all operators until they can operate the systems with ease. The user-friendly and intuitive interface will make it easy for your employees to start working with the new systems right away.

3 a.m. and production is down?

Even after the implementation, we are by your side. Through our 24-hour hotline, we are available to assist you at any time. We provide uncomplicated service without maintenance or support contracts and without any holding costs. Our dedicated support team is ready to address any issues or concerns you may have and provide timely solutions to ensure the smooth operation of your Greenfield project. Your satisfaction and success are our top priorities.

So why are we so sure that we can do this?

With us, automated production finally becomes simple

"We’ve been around for a while: Since our founding in 1995, BSG has been developing solutions with our experienced team of developers to continuously improve our customers' production processes. We are the seasoned partner by your side – and we’ve overcome every challenge."

Rainer Merissen

Managing Partner

since 1995 at BSG

250+ companies worldwide trust BSG to improve their production

Read success stories →

"The collaboration with BSG was a complete success. Thanks to the investment in the systems, our production now runs smoothly. Outdated control systems were more prone to errors. Thanks to the competent staff at BSG, this is now a thing of the past at Jowat Corporation."

Martin Lamberg, VP Manufacturing

Jowat Corporation

"Providing customer-specific sorting solutions with the highest level of purity and quality requires utmost precision in all processes and workflows. BSG's integrated control and automation solutions play a crucial role here, ensuring process security and flexibility."

Lars Ruttmann, Managing Partner

Sortco GmbH & Co. KG

Say goodbye to long downtimes.
Get started today.