Extruder control

Intuitive Steuerung Ihrer Maschine

Mit unserer Steuerung erzielen Sie mehr Produktivität und machen sich weniger abhängig vom Fachkräftemangel.

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Over 2,500 digitized machines and production systems

Complicated controls harm efficiency

Dependence on individual employees

Due to the shortage of skilled workers, fewer and fewer employees have to process more and more orders, which leads to downtime and inefficiency. Only a certain group of employees can be assigned to the machines. There is a lack of uniform operability.

Error-proneness of complicated concepts

Extruder controls can have a wide variety of settings, parameters and functions. The more complex the control logic, the greater the potential for errors and confusion during operation.

Downtime during changeover

You are afraid that installation and integration will be difficult or time-consuming. Another aspect is the possible downtime of the machines during the implementation of the new control system.

Only a machine that works makes money

Together, we work out your specific needs and develop a control system tailored exactly to you and your plant, based on our ONEoperate system. So that in the end you have a personalized, turnkey solution that runs 100% smoothly and reliably. Regardless of whether it's an initial installation or a retrofit.

Everything in one panel

ONEoperate combines automation and user interface in a common concept. All units, such as raw material conveying, dosing, extruders, downstream units, and discharge, are operated centrally.

By concentrating on a central operating unit, the entire handling of the plant is greatly simplified. Reactions to certain events are carried out by the operating personnel directly at the central point.

Uniform operating structure for intuitive work

Our control of extruders offers the clear advantage of a uniform operating structure. As an independent automation provider, we have a solution that is tailored to each machine without the need for specific expert knowledge on the part of the operators - for less susceptibility to errors.

The interface for operation is always the same, easy to use and clear - regardless of which machine you have. Our control system enables seamless integration into existing production processes and minimizes training time for employees.

Mitarbeiter BSG Klemmkasten Schaltschrank Verdrahtung

Weniger kostenintensiv als ein Neukauf

Your machines are still running, only the control system is outdated?

In the first step, limit yourself to the renewal of the PLC control and leave the rest of the machine in its current state.

System expandability

Our control system is part of a holistic automation solution.

You can start with ONEoperate as an extruder control system and gradually further digitize and automate your plant. All systems interlock seamlessly.

Automatisierung und Digitalisierung der Produktionen durch AGVs und Förderwege

"I have been working in sales for years and have witnessed how companies optimize their processes and increase their profits through intelligent automation. It's a fascinating journey that allows us to push the boundaries of what's possible and provide our customers with groundbreaking solutions."
Björn Schoofs, Sales
since 2011 at BSG
"As an PLC programmer, I have the privilege of bringing machines to life and ensuring the smooth operation of complex systems. Every line of code I write is like a puzzle piece that ultimately contributes to a perfectly synchronized facility. It's a fascinating and challenging task where I apply my technical expertise every day to enable innovation and efficiency."
Michael Wierz, PLC Programming
since 2002 at BSG
"I ensure that all wirings are properly connected. It makes me proud to know that our work contributes to making our client's production more efficient. In the workshop, I get to apply my practical skills while also learning about new technologies."
Benita Wollenberg, Electronics Technician
since 2022 at BSG
"We also face the challenge of skilled labor shortage and are constantly searching for new, suitable talents. To help you mitigate this challenge in the future, we automate and digitize our customers' productions. This ensures efficient production even in the absence of skilled labor. Unlocking sustainable growth potentials."
Rainer Merissen, CEO
since 1995 at BSG

Your path to your customized turnkey
solution

Customized demand analysis

At the beginning of the cooperation we structure the given information: What are your goals? What benefits do you expect? What is the status of your machine? What are the requirements of your machine? Together with our experts, we find out what your pain points are and what is really important to you.

Mitarbeiter von Bruckmann Steuerungstechnik

Your personalized master plan

In the second step, we develop your personal control concept from your key indicators and our industry experience from the last few years. We do not sell you a one-fits-all system, but a turnkey solution tailored exactly to your needs.

We implement your new control system

Based on our systems, we develop applications that precisely meet your needs and are tailored to your specific plant(s). The commissioning is carried out by our experienced employees who have been involved in numerous commissioning projects and approach your production with passion.

Employee training

Together with you, we test the control system several times in live operation and train all operators intensively - until they can operate the control system while sleeping. The user-friendly, intuitive operation will make it easy for your employees to work with the new control immediately.

3 a.m. and production is down?

Even after the implementation, we are by your side. Through our 24-hour hotline, we are available to assist you around the clock. We provide you with hassle-free service without maintenance or support contracts and without any upfront costs. Our goal is to ensure that you have continuous support and assistance whenever you need it, without any unnecessary complications or financial burdens.

The best control makes the best product.
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