After the client conducted a risk analysis, BSG performed a Sistema calculation and appropriately sized the safety-relevant electrical components.

As part of this, a new switchgear cabinet with state-of-the-art control components (S7 1500 CPU) was installed. As a result, the system now complies with the Machinery Directive, ensuring adherence to safety standards. Additionally, spare parts procurement is once again ensured, mitigating long downtimes due to extended repairs.

The entire plant control system was automated, and the outdated control panel was replaced with a modern operator panel. During the setup of the operator panel, the customer-specific preferences regarding the user interface were also incorporated. With the control concept now being of the same type as in other Polymer-Chemie plants, quick and time-saving operator transitions between the plants are possible.

The modernization also included an RFID login key system. With this system, operators can log in directly at the operator panel using a chip, enabling the company to manage users securely and save time. Additionally, manual changes are recorded, allowing for precise tracking and traceability.

The extrusion line was also connected to ONEdatagate, like other systems at Polymer-Chemie. This allows for the recording of actual and target values, as well as monitoring parameters. This enables Polymer-Chemie to react quickly to deviations, maintain high product quality, and optimize plant performance.